AI FMEA Assistant · AIAG-VDA 2019

Run your PFMEA with an AI quality engineer

Process FMEA the AIAG-VDA way — 7 steps, Action Priority (not RPN), special characteristics. QOS walks you through failure modes, effects, causes and controls one step at a time, like a senior moderator next to you.

Describe your case right in the chat — QOS walks you through it step by step.

Built by a Production Quality Leader · IATF 16949 · VDA · EU data

Try QOS now
Demo · 3 / 3 messages left
live
Let's work on your PFMEA. Tell me the process step you're analysing — or pick a scenario below.
Try a scenario
Type your problem hereor click a scenario above
No signup · questions used anonymously to improve

We store demo questions anonymously (no identity) to improve QOS · on signup your conversation carries into your account · EU data

3 messages free · no signup · no credit card

An AI FMEA assistant that actually moderates

  • AIAG-VDA 2019, not legacy RPN

    QOS uses the 7-step approach and Action Priority (High/Medium/Low), not the old S×O×D number. It flags High-AP items that need action before PPAP.

  • One step at a time

    Structure → functions → failures → risk analysis → optimization. QOS asks one question, waits for your real answer, and never dumps a 200-row table on you.

  • Linked to your controls

    Prevention vs detection controls and special characteristics (SC/CC) cascade into the Control Plan. Catches missing detection before the customer does.

  • Knows your customer

    VW, Stellantis and Ford severity expectations and SC symbols differ — QOS asks which customer applies and adapts.

FMEA (Failure Mode and Effects Analysis) is the core preventive quality method in automotive. The AIAG-VDA 2019 harmonised handbook replaced the Risk Priority Number (RPN = Severity × Occurrence × Detection) with Action Priority (AP) — a High/Medium/Low table that tells you where to act, not just a number to chase.

QOS is built by a Production Quality Leader and PFMEA moderator, so it behaves like one: it builds the analysis with you step by step instead of generating a plausible-looking but shallow table.

The chat above is a free demo — 3 messages, no signup. For full PFMEA projects, saved cases and your company’s Control Plans and customer specs in context, create a free account.

FAQ

Is this AI FMEA based on AIAG-VDA 2019?
Yes. QOS uses the 7-step AIAG-VDA approach and Action Priority (AP), not the legacy RPN. For binding thresholds always check your customer’s CSR.
Can it replace a PFMEA moderator?
No — it’s an assistant. QOS guides the analysis and catches gaps, but the cross-functional team and the responsible quality engineer own the final FMEA.
Does it handle special characteristics (SC/CC)?
Yes — it cascades special/critical characteristics into controls and the Control Plan, and asks which customer’s symbols apply (they differ by OEM).
Is it free?
The chat above is free — 3 messages, no signup. A full account is 30 days free with no credit card.

Try it on a real case — free, no signup

3 messages free in the chat above. Create an account and your conversation carries into your first case. 30 days free, no credit card.